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FAY1224
xinglong
FAY1224 Printing slotting Die-cutting with stacker
Performance and Characteristics:
• The machine can finish multi processes one time such as: printing, slotting, creasing, trimming, corner cutting, punching, die cutting, stacking and so on.
• Machine is designed according to high request and reliable function, humanization operation, it can setting, revision, implement, changing and memories in short time, and display data accurately .
• All of drive rollers are made of high quality steel, hard chrome plated the surface with grinded.
• Main drive gears adopt high quality steel with heat treatment with grinded, adopt cross slip system connect each gear, keep gear fix position, ensure transmission precision.
• The main drive roller adopt keyless connect, decrease the connection gap, ensure printing precision.
• The machine adopts sealed spray lubrication for gear system, engineer oil automatic balance device; keep the oil level equal in each unit.
• Motorized digital phase adjustment with “automatic zero return” and “memories” function ( options: PLC control with touch screen)
• The machine adopts lead edge (or kick feeding), low demand for the cardboard, fast.
• Main motor is VFD, working stability, low power consumption.
1. Feeding unit
No | Item | Function and configuration |
1 | Machine unit move | • Motorized control machine units move, the warming belt is alarming when moving, make sure working safety. • Drive shaft is equipped with friction clutch to avoid damage machine caused by incorrect operation. • When machine units separate, each brake system work automatically, make sure gear positioning accurately, fix printing phase, ensure gear engaged correct when machine units lock. • Machine unit adopts pneumatic locking system. • Main motor frequency conversion control, energy saving. Main motor with start protecting device, machine can not run when machine units aren’t lock. |
2 | Roller type lead edge feeder | • Adopts lead edge feeder with wind volume system, it can adjust wind volume according on cardboard bending status to ensure feeding board smoothly. |
3 | Feeding roller | • Top feed roller is made of high qualified steel, the outside be wrapped wear-resisting rubber, don’t destroy flute, guarantee feeding precision, improve the printing accuracy. • Bottom roller used high-quality steel, precision grinding, knurling, hard chrome plated paper roll hand mode rapid clearance of fine-tuning self-locking device, equipped with a dial display to adjust direction and numerical. |
5 | Baffles | • The left and right baffles adopt electric digital control, the front baffles space adopts manual adjustment, the back baffle box be adjusted by motorized. |
7 | Automatic zero device | • After finishing the work order ,back to zero position |
2. Printing unit
No | Item | Function and configuration |
1 | The printing roller | • Adopt good quality steel tube, the surface be grinded, hard chrome plated, balance correction, running smoothly • Hang plate device, cooperate with the ratchet shaft fixed volume board fix printing plate fast. • Full hang-plate device, 10mm hang-plate strip is available. • Foot switch electric control roller run clockwise or anticlockwise, convenient hanging version、unloading version. |
2 | Impression roller | • Seamless steel tube surface is grinded and plated hard chrome, do balance correction, running stable. • Equipped manual gap adjustment device that fast and self-locking, dial indicates to show set direction and set amount. |
3 | Feeding roller | • Use thick good quality steel pipe, professional manufacturing, do balance processing, the feeding roller adopt fine grinding to be molding. • Equipped manual gap adjustment device that fast and self-locking, dial indicates to show set direction and set amount. |
4 | Anilox roller | • Seamless steel tube surface being grinded and plated hard chrome, balance correction, smooth operation • Mesh amount 200, 220,240,260 or according to customers' demand • Pneumatic lift-down mechanism(while feeding, the anilox roll go down automatically; stop feeding, it go up automatically ) • Equipped manual gap adjustment device that fast and self-locking, dial indicates to show set direction and set amount. |
5 | Rubber roller | • Adopt high quality stemless steel pipe, the surface be grinded, hard chrome plated, balance correction, running smoothly • Special grinded crowning, work well |
6 | Phase adjustment | • Planetary gear structure • Printing phase adopts 360 degrees electric adjustment (either run or stops) • Printing roller manual horizontal adjustment, adjustment range + / - 14 mm |
7 | Ink supply system | • With pneumatic diaphragm pump to supply ink, automatically circulation, work stable and it is easy to operate and maintain. • Ink filter, filter impurities, more better printing |
8 | Printing phase fixed device | • When units separating or cleaning, braking mechanism limit gear running, keep original gear’s position |
9 | Zero-return and memory | • After washing the printing plate, press reset button the printing roller will back to the original printing position. |
3. Die cutting unit
• Automatic compensation device for linear speed of rubber cushion roller to prolong the service life of superior adhesive.
• Automatic lateral movement of cushion roller 40 mm from left to right, prolonging the service life of superior rubber
• When the rubber pad is used unevenness, can open the function of the rubber roller, prolong the service life of the rubber pad.
• Adopt high-quality Germany Depair rubber pad.
• The roller is made of cast steel, with a wall thickness of 45mm,
• Die-cutting roller for slotting (synchronous knife), when there is a common slotting box can not do die cutting.
• Pneumatic manual or automatic control of die cutting roll, die cutting roll to lift cutting paper, stop the paper feed to fall to avoid damage to the rubber pad.
• Electrically adjusted phase die-cutting position
