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WJ300-2500
xinglong
Corrugated cardboard production line
Electric
Automatic
Customized
Optional
High quality
Provided
Ordinary Product
China,Hebei
1 Year
WJ300-2500-Ⅱtype five layer corrugated cardboard production line
Main technical parameters and requirements in production line
Type：WJ300-2500-Ⅱtype five layer corrugated paperboard production line：
1 | Effective width | 2500mm | 2 | Design produce speed | 300m/min | |||
3 | Three layer economic speed | 230-280m/min | 4 | Five layer economic speed | 190-260m/min | |||
5 | Seven layer economic speed | ------------------- | 6 | Maximum order change speed | 100m/min | |||
7 | Longitudinal separation accuracy | ±1mm | 8 | Cross-cutting precision | ±1mm | |||
note | Speed the above targets required to achieve：effective width2500mm，Comply with the following standards and ensure the paper's equipment condition 175 ℃ heating surface temperature. | |||||||
Top paper index | 100g/㎡--180g/㎡ Ring crush index（N.m/g）≥8 (Water containing8-10%) | |||||||
Core paper index | 80g/㎡--160g/㎡ Ring crush index（N.m/g）≥5.5 (Water containing8-10%) | |||||||
In paper index | 90g/㎡--160g/㎡ Ring crush index（N.m/g）≥6 (Water containing8-10%) | |||||||
9 | Flute combination | |||||||
10 | Steam requirement | The maximum pressure 16kg/cm2 | Common pressure10-12kg/cm2 | use4000kg/Hr | ||||
11 | Electricity demand | AC380V 50Hz 3PH | Total power≈350KW | Running Power≈150KW | ||||
12 | Compressed air | The maximum pressure 9kg/cm2 | Common pressure4-8kg/cm2 | use1m3/min | ||||
13 | Space | ≈Lmin120m*Wmin12m*Hmin5m(The actual drawing to provider to provide audited prevail) | ||||||
Customer owned section：
1. Steam heating system：proposal with 4000Kg / Hr of a steam boiler. Pressure:1.25Mpa steam pipeline. 2. Air compressed machine、air pipeline、glue conveying pipe. 3. Power supply、wires connected to the operation panel and line pipe. 4. Water sources、water pipelines、buckets and so on. 5. Water, electricity, gas flush mounting civil foundation. 6. Test with the base paper、corn starch (potato)、Industrial use caustic soda、borax and other material. 7. Oil equipment、lubricating oil、hydraulic oil、lubricating grease. 8. installation、commissioning of food, accommodation。And provide installers with the installation. |
1、ZJ-V6B Hydraulic shaftless mill roll stand
A. Technical parameters：
Working wide | 2500mm |
|
Paper diameter | MAX: 1600mm MIN:300mm | |
Paper width | MAX: 2550mm MIN:800mm | |
Weight capacity | 5T | |
Paper head size | Teeth 3 inches 4 inches | |
brake | Spur gear type 4 points pneumatic | |
Working air pressure | 0.4---0.8Mpa |
B. Main performance characteristics：
★Adopt hydraulic drive to complete the paper clamping, loosen, remove for the medium, translation left and right and others，the lifting of the paper adopts hydraulic drive. ★The brake uses a multi-point brake system, a gear disc structure, equipped with a cooling fan, Yadeke pneumatic components, stable tension, and long life. ★The large-diameter spindle design, the swing arm slides smoothly, and the steel guide rails are treated with high frequency treatment, which is super wear-resistant. ★The hydraulic cylinder is installed on a twisted shaft, which does not bear radial force and is easy to maintain. |
2、Hydraulic paper trolley, track
A、Technical parameters：
Track length | 10000mm |
|
Paper loading method | Paper on hydraulic clamp | |
Main frame | 18 channel steel and ￠20mm cold drawn round steel |
B、Structural feature：
★On the double position paper on design, hydraulic clamp for paper, paper unloading hydraulic push rod save manpower, hydraulic motor traction feeding trolley. ★Track buried whole, the main frame of the 18th channel, beam and ¢ 20mm drawing bar welding. ★Each paper Paper holder with both the car from both sides of the paper simultaneously. |
3、High-speed automatic splicers
A、Technical parameters：
Working wide | 2500mm | |
Link paper speed | 250m/min | |
Air pressure | 6 bpa |
B、Structural feature：
★The maximum diameter of the applicable paper：1500mm. ★With the automatic tension control of the original paper holder, the paper can be picked up at high speed and the success rate is high. ★No tail paper receiving, reducing paper consumption (only partially overlapping paper tape with a width of 40mm). ★When paper car take out, the automatic turn out, and the vacuum adsorption, easy paper loading, automatic tension control paper receiving zero turnovers. ★All PLC automatic control, accurate, less failure, easy maintenance. ★The first round of the buffer when you pull the paper, automatic alignment, easy to pull paper. ★Machine superiority cylinder control speed splicers paper receiving moment does not appear normal motor control of rubble, blistering. ★Paper receiving highest speed of 200 m / min. |
4、R10B Top（core）paper preheater
A、Technical parameters：
Working wide | 2500mm |
|
Diameter of preheat roller | ￠1000mm | |
Angle adjustment range | 360° | |
Angle shaft diameter | ￠128mm×2 | |
Steam temperature | 200℃ | |
Steam pressure | 1.2Mpa | |
Working power | 380V 50Hz 3PH | |
Motor power | 300W short（S2）working system |
B、Structural feature：
★Used for preheating single-sided corrugated paper and tissue paper to increase temperature, facilitate bonding, control moisture, and smooth cardboard. ★Each roller surface after grinding precision grinding and dealing with hard chrome plating, Surface friction is small, durable. ★Electric adjustment angle, and angle can rotation adjustment the preheat area in the range of 360°. ★The preheating roller adopts the flat head design, which complies with the national standard of Class I pressure vessels, and is accompanied by a pressure vessel certificate. |
5、RG-3-1000 Triple preheater
A、Technical parameters：
Working wide | 2500mm |
|
Diameter of preheat roller | ￠1000mm | |
Angle adjustment range | 360° | |
Angle shaft diameter | ￠128mm×2 | |
Steam temperature | 200℃ | |
Steam pressure | 1.2Mpa | |
Working power | 380V 50Hz 3PH | |
Motor power | 300W short（S2）working system |
B、Structural feature：
★Used for preheating single-sided corrugated paper and tissue paper to increase temperature, facilitate bonding, control moisture, and smooth cardboard. ★Each roller surface after grinding precision grinding and dealing with hard chrome plating, Surface friction is small, durable. ★Electric adjustment angle, and angle can rotation adjustment the preheat area in the range of 360°. ★The preheating roller adopts the flat head design, which complies with the national standard of Class I pressure vessels, and is accompanied by a pressure vessel certificate. |
6、SF-500 Multi-cassette positive pressure single facer
A、Technical parameters：
Working width | 2500mm |
|
Design speed | 300m/min | |
Economic speed | 220-280m/min | |
Paper feed range | 2500--850mm | |
Steam temperature | 200℃ | |
Steam pressure | 1.2Mpa | |
Working power | 380V 50Hz 70KW |
7、TQ-A-2500 Heavy type conveyor bridge
A、Technical parameters：
Working width | 2500mm |
|
Design speed | 300m/min | |
Bridge layer | 2 layer | |
Working power | 380V 50Hz 13KW |
★The part of the flyover is to lift the single-sided corrugated paper produced by the single-sided machine, lift it and transport it to the glue coating machine, apply the glue to the double-sided machine, slowly convey it, and have sufficient paper storage capacity, which is convenient for changing paper and order without stopping. ★Both sides are equipped with safety barriers and security herringbone pedal operation plane is equipped with safety ladder, ensure staff safety and ease of operation. ★All roller surface after grinding hard chrome plating. ★Lifting part of independent frequency conversion drive. The high-strength jointless belt has no corrugation, and the upper layer is conveyed slowly and over a long distance, so it is not easy to break the paper. |
A、Technical parameters：
★Non-contact detection corrugated. ★High precision correction paper. ★It does not require any adjustment when the width of the paper changes. ★Closed-loop control, continuous operation. ★Full size infrared LED detection, long life. ★At the same time the center and edges of the base correction. |
|
★Bridge tension control system to ensure that there is a single corrugated paper steady tension. ★Tension control manually controlled by the regulator. ★With auxiliary threading motor. In the new paper, when customer assistance. ★With the paper through the switch. Joints over time cut the tension. |
|
9、GM-35 Double glue machine
A、Technical parameters：
Working width | 2500mm |
|
Design speed | 300m/min | |
Economic speed | 200--280m/min | |
Glue volume adjustment range | 0.08-0.6mm | |
Number of anilox roller | 32 lines | |
Preheating cylinder temperature range | 150—200℃ | |
Working power | 380V 50Hz 9KW | |
Air source system | 0.4—0.9Mpa | |
Pressing method | Pneumatic |
10、SM-E1 Double facer
A、Technical parameters：
Working width | 2500mm |
|
Design speed | 300m/min | |
Economic speed | 180-290mmin | |
Hot plate number | 600mm×18 piece | |
Cooling section length | 5 meters | |
Temperature requirements | 160—200℃ | |
Steam pressure | 0.8-1.3Mpa | |
Air pressure | 0.5—0.6Mpa | |
Pneumatic pressure plate | 14 groups | |
Working power | 380V 50Hz 90KW |
11、NCBD thin blade slitter scorer（Zero Pressure Line）
A、Technical parameters：
Working width | 2500mm |
|
Design speed | 300m/min | |
Economic speed | 220-280m/min | |
Mechanical configuration | 7 Knife 12 lines | |
Min cutting width | 140mm | |
Minimum indentation distance | 0mm | |
±0.5mm | ||
Horizontal movement of the whole machine | ±100mm |
12、NC-35D Double NC cutter
A、Technical parameters：
Working width | 2500mm |
|
Design speed | 300m/min | |
Economic speed | 220-280m/min | |
Min. cutting length | 500mm | |
Max. cutting length | 9999mm | |
Cutting accuracy | ±1mm， | |
Working power | 380V 50Hz |
13、DM-LM Double automatic small gantry stacking machine
A、Technical parameters：
Working width | 2500mm |
|
Design speed | 300m/min | |
Economic speed | 180-280m/min | |
Maximum stacking length | 3500mm | |
Maximum stacking height | 300mm | |
Working power | 380V 50Hz 17KW | |
Equipment size | 13m*2.5m*2.2m |
14、Glue station system
A、Technical parameters：
Water source pressure | 5-6kgf/m2 |
|
Compressed air pressure | 4-7 kgf/m2。 | |
Maximum compressed air consumption | 105m3/h | |
Viscosity | Change within ±2s | |
Pasting temperature | Change within ±1℃ | |
Time to make glue | 30min | |
Maximum production volume | 1650kg | |
Minimum production volume | 750kg | |
Working power | 380V 50Hz 32KW |
15、Steam system
A、Technical parameters：
1 | Steam consumption | About 1.2T/h |
2 | Equipped with heat source | 2t/h |
3 | Steam pressure | 1.25Mpa |
4 | Maximum temperature in the pipeline | 170—200℃ |
B、Maximum temperature in the pipeline：
★It supplies heating energy for the thermal equipment of the production line to keep the working temperature stable. ★Each unit is designed as an independent small unit steam supply system, saving energy and easy adjustment. ★Each group of hydrophobic units is equipped with an empty bypass, which cools the equipment quickly when the production is stopped. ★Floating ball trap, with emptying device, stainless steel check valve, to prevent leakage. ★The metal hose is used for flexible connection between the piping system and the rotating heating components, so as to prolong the service life of the rotating joint. ★All steam pipes in the machine are made of seamless steel pipes to ensure the safety of use under normal pressure. |
|
WJ300-2500-Ⅱtype five layer corrugated cardboard production line
Main technical parameters and requirements in production line
Type：WJ300-2500-Ⅱtype five layer corrugated paperboard production line：
1 | Effective width | 2500mm | 2 | Design produce speed | 300m/min | |||
3 | Three layer economic speed | 230-280m/min | 4 | Five layer economic speed | 190-260m/min | |||
5 | Seven layer economic speed | ------------------- | 6 | Maximum order change speed | 100m/min | |||
7 | Longitudinal separation accuracy | ±1mm | 8 | Cross-cutting precision | ±1mm | |||
note | Speed the above targets required to achieve：effective width2500mm，Comply with the following standards and ensure the paper's equipment condition 175 ℃ heating surface temperature. | |||||||
Top paper index | 100g/㎡--180g/㎡ Ring crush index（N.m/g）≥8 (Water containing8-10%) | |||||||
Core paper index | 80g/㎡--160g/㎡ Ring crush index（N.m/g）≥5.5 (Water containing8-10%) | |||||||
In paper index | 90g/㎡--160g/㎡ Ring crush index（N.m/g）≥6 (Water containing8-10%) | |||||||
9 | Flute combination | |||||||
10 | Steam requirement | The maximum pressure 16kg/cm2 | Common pressure10-12kg/cm2 | use4000kg/Hr | ||||
11 | Electricity demand | AC380V 50Hz 3PH | Total power≈350KW | Running Power≈150KW | ||||
12 | Compressed air | The maximum pressure 9kg/cm2 | Common pressure4-8kg/cm2 | use1m3/min | ||||
13 | Space | ≈Lmin120m*Wmin12m*Hmin5m(The actual drawing to provider to provide audited prevail) | ||||||
Customer owned section：
1. Steam heating system：proposal with 4000Kg / Hr of a steam boiler. Pressure:1.25Mpa steam pipeline. 2. Air compressed machine、air pipeline、glue conveying pipe. 3. Power supply、wires connected to the operation panel and line pipe. 4. Water sources、water pipelines、buckets and so on. 5. Water, electricity, gas flush mounting civil foundation. 6. Test with the base paper、corn starch (potato)、Industrial use caustic soda、borax and other material. 7. Oil equipment、lubricating oil、hydraulic oil、lubricating grease. 8. installation、commissioning of food, accommodation。And provide installers with the installation. |
1、ZJ-V6B Hydraulic shaftless mill roll stand
A. Technical parameters：
Working wide | 2500mm |
|
Paper diameter | MAX: 1600mm MIN:300mm | |
Paper width | MAX: 2550mm MIN:800mm | |
Weight capacity | 5T | |
Paper head size | Teeth 3 inches 4 inches | |
brake | Spur gear type 4 points pneumatic | |
Working air pressure | 0.4---0.8Mpa |
B. Main performance characteristics：
★Adopt hydraulic drive to complete the paper clamping, loosen, remove for the medium, translation left and right and others，the lifting of the paper adopts hydraulic drive. ★The brake uses a multi-point brake system, a gear disc structure, equipped with a cooling fan, Yadeke pneumatic components, stable tension, and long life. ★The large-diameter spindle design, the swing arm slides smoothly, and the steel guide rails are treated with high frequency treatment, which is super wear-resistant. ★The hydraulic cylinder is installed on a twisted shaft, which does not bear radial force and is easy to maintain. |
2、Hydraulic paper trolley, track
A、Technical parameters：
Track length | 10000mm |
|
Paper loading method | Paper on hydraulic clamp | |
Main frame | 18 channel steel and ￠20mm cold drawn round steel |
B、Structural feature：
★On the double position paper on design, hydraulic clamp for paper, paper unloading hydraulic push rod save manpower, hydraulic motor traction feeding trolley. ★Track buried whole, the main frame of the 18th channel, beam and ¢ 20mm drawing bar welding. ★Each paper Paper holder with both the car from both sides of the paper simultaneously. |
3、High-speed automatic splicers
A、Technical parameters：
Working wide | 2500mm | |
Link paper speed | 250m/min | |
Air pressure | 6 bpa |
B、Structural feature：
★The maximum diameter of the applicable paper：1500mm. ★With the automatic tension control of the original paper holder, the paper can be picked up at high speed and the success rate is high. ★No tail paper receiving, reducing paper consumption (only partially overlapping paper tape with a width of 40mm). ★When paper car take out, the automatic turn out, and the vacuum adsorption, easy paper loading, automatic tension control paper receiving zero turnovers. ★All PLC automatic control, accurate, less failure, easy maintenance. ★The first round of the buffer when you pull the paper, automatic alignment, easy to pull paper. ★Machine superiority cylinder control speed splicers paper receiving moment does not appear normal motor control of rubble, blistering. ★Paper receiving highest speed of 200 m / min. |
4、R10B Top（core）paper preheater
A、Technical parameters：
Working wide | 2500mm |
|
Diameter of preheat roller | ￠1000mm | |
Angle adjustment range | 360° | |
Angle shaft diameter | ￠128mm×2 | |
Steam temperature | 200℃ | |
Steam pressure | 1.2Mpa | |
Working power | 380V 50Hz 3PH | |
Motor power | 300W short（S2）working system |
B、Structural feature：
★Used for preheating single-sided corrugated paper and tissue paper to increase temperature, facilitate bonding, control moisture, and smooth cardboard. ★Each roller surface after grinding precision grinding and dealing with hard chrome plating, Surface friction is small, durable. ★Electric adjustment angle, and angle can rotation adjustment the preheat area in the range of 360°. ★The preheating roller adopts the flat head design, which complies with the national standard of Class I pressure vessels, and is accompanied by a pressure vessel certificate. |
5、RG-3-1000 Triple preheater
A、Technical parameters：
Working wide | 2500mm |
|
Diameter of preheat roller | ￠1000mm | |
Angle adjustment range | 360° | |
Angle shaft diameter | ￠128mm×2 | |
Steam temperature | 200℃ | |
Steam pressure | 1.2Mpa | |
Working power | 380V 50Hz 3PH | |
Motor power | 300W short（S2）working system |
B、Structural feature：
★Used for preheating single-sided corrugated paper and tissue paper to increase temperature, facilitate bonding, control moisture, and smooth cardboard. ★Each roller surface after grinding precision grinding and dealing with hard chrome plating, Surface friction is small, durable. ★Electric adjustment angle, and angle can rotation adjustment the preheat area in the range of 360°. ★The preheating roller adopts the flat head design, which complies with the national standard of Class I pressure vessels, and is accompanied by a pressure vessel certificate. |
6、SF-500 Multi-cassette positive pressure single facer
A、Technical parameters：
Working width | 2500mm |
|
Design speed | 300m/min | |
Economic speed | 220-280m/min | |
Paper feed range | 2500--850mm | |
Steam temperature | 200℃ | |
Steam pressure | 1.2Mpa | |
Working power | 380V 50Hz 70KW |
7、TQ-A-2500 Heavy type conveyor bridge
A、Technical parameters：
Working width | 2500mm |
|
Design speed | 300m/min | |
Bridge layer | 2 layer | |
Working power | 380V 50Hz 13KW |
★The part of the flyover is to lift the single-sided corrugated paper produced by the single-sided machine, lift it and transport it to the glue coating machine, apply the glue to the double-sided machine, slowly convey it, and have sufficient paper storage capacity, which is convenient for changing paper and order without stopping. ★Both sides are equipped with safety barriers and security herringbone pedal operation plane is equipped with safety ladder, ensure staff safety and ease of operation. ★All roller surface after grinding hard chrome plating. ★Lifting part of independent frequency conversion drive. The high-strength jointless belt has no corrugation, and the upper layer is conveyed slowly and over a long distance, so it is not easy to break the paper. |
A、Technical parameters：
★Non-contact detection corrugated. ★High precision correction paper. ★It does not require any adjustment when the width of the paper changes. ★Closed-loop control, continuous operation. ★Full size infrared LED detection, long life. ★At the same time the center and edges of the base correction. |
|
★Bridge tension control system to ensure that there is a single corrugated paper steady tension. ★Tension control manually controlled by the regulator. ★With auxiliary threading motor. In the new paper, when customer assistance. ★With the paper through the switch. Joints over time cut the tension. |
|
9、GM-35 Double glue machine
A、Technical parameters：
Working width | 2500mm |
|
Design speed | 300m/min | |
Economic speed | 200--280m/min | |
Glue volume adjustment range | 0.08-0.6mm | |
Number of anilox roller | 32 lines | |
Preheating cylinder temperature range | 150—200℃ | |
Working power | 380V 50Hz 9KW | |
Air source system | 0.4—0.9Mpa | |
Pressing method | Pneumatic |
10、SM-E1 Double facer
A、Technical parameters：
Working width | 2500mm |
|
Design speed | 300m/min | |
Economic speed | 180-290mmin | |
Hot plate number | 600mm×18 piece | |
Cooling section length | 5 meters | |
Temperature requirements | 160—200℃ | |
Steam pressure | 0.8-1.3Mpa | |
Air pressure | 0.5—0.6Mpa | |
Pneumatic pressure plate | 14 groups | |
Working power | 380V 50Hz 90KW |
11、NCBD thin blade slitter scorer（Zero Pressure Line）
A、Technical parameters：
Working width | 2500mm |
|
Design speed | 300m/min | |
Economic speed | 220-280m/min | |
Mechanical configuration | 7 Knife 12 lines | |
Min cutting width | 140mm | |
Minimum indentation distance | 0mm | |
±0.5mm | ||
Horizontal movement of the whole machine | ±100mm |
12、NC-35D Double NC cutter
A、Technical parameters：
Working width | 2500mm |
|
Design speed | 300m/min | |
Economic speed | 220-280m/min | |
Min. cutting length | 500mm | |
Max. cutting length | 9999mm | |
Cutting accuracy | ±1mm， | |
Working power | 380V 50Hz |
13、DM-LM Double automatic small gantry stacking machine
A、Technical parameters：
Working width | 2500mm |
|
Design speed | 300m/min | |
Economic speed | 180-280m/min | |
Maximum stacking length | 3500mm | |
Maximum stacking height | 300mm | |
Working power | 380V 50Hz 17KW | |
Equipment size | 13m*2.5m*2.2m |
14、Glue station system
A、Technical parameters：
Water source pressure | 5-6kgf/m2 |
|
Compressed air pressure | 4-7 kgf/m2。 | |
Maximum compressed air consumption | 105m3/h | |
Viscosity | Change within ±2s | |
Pasting temperature | Change within ±1℃ | |
Time to make glue | 30min | |
Maximum production volume | 1650kg | |
Minimum production volume | 750kg | |
Working power | 380V 50Hz 32KW |
15、Steam system
A、Technical parameters：
1 | Steam consumption | About 1.2T/h |
2 | Equipped with heat source | 2t/h |
3 | Steam pressure | 1.25Mpa |
4 | Maximum temperature in the pipeline | 170—200℃ |
B、Maximum temperature in the pipeline：
★It supplies heating energy for the thermal equipment of the production line to keep the working temperature stable. ★Each unit is designed as an independent small unit steam supply system, saving energy and easy adjustment. ★Each group of hydrophobic units is equipped with an empty bypass, which cools the equipment quickly when the production is stopped. ★Floating ball trap, with emptying device, stainless steel check valve, to prevent leakage. ★The metal hose is used for flexible connection between the piping system and the rotating heating components, so as to prolong the service life of the rotating joint. ★All steam pipes in the machine are made of seamless steel pipes to ensure the safety of use under normal pressure. |
|
