★Adopt vacuum suction structure, with high pressure strong blower.Suction with silencer.Gas supply and electrical control cabinet to focus on the same operation cabinet，not less than 1.5 meters away from the host，Fully enclosed full operation side
★corrugated roller material adopt 48CrMoalloy steel，quenched、Laser hardening，Surface finish，main roll of corrugated diameter¢ 280mm
★Corrugated roller, pressure roller materials provided by the Central Plains Steel，High on corrugating unilateral 0.15mm, 0.075mm high pressure roller unilateral. Plus stopper. ¢ 160mm cylinder with compression cylinder.
5 ply automatic corrugation plant
Product Description
Product Description
WJ-100-1800 3PLY CORRUGATED CARDBOARD PRODUCTION LINE
Product Application
Model:WJ100-1800mm 3 ply corrugated carton production line
Corrugated Cardboard Production Line is the professional equipment for producing corrugated cardboard.The 3ply,5ply,7ply,and multi-function corrugated cardboard production line mainly consist of the following equipment :Mill Roll Stand, surface paper(corepaper) pre-heater.Single facer, Conveying Span Bridge.Glue Application Machine, Double Facer,Slitter Scorer,Cut-off,Conveyer and Stacker,Steam heating System, Air compression system and Glue Making System, etc.Different models and quantities equipments can compose different models and grades 3ply,5ply,7ply corrugated paperboard production line. On the base of understanding the requirements of the customers and the advanced skills at home and abroad, our company has developed and designed these production lines with the speed 100-250m/min;the paper width 1400-2500mm and A/C/B/E/F five flutes for customer to choose from,the flute shape is UV shape and more like V shape.
| WJ100-1800-i type three layer corrugated paperboard production line | |||
| Effective width | 1800mm | Design produce speed | 100m/min |
| Three layer work speed | 80-100m/min | Five layer work speed | ----------------- |
| Seven layer work speed | ------------------- | The highest change single speed | 100m/min |
| Longitudinal separation accuracy | ±1mm | Cross-cutting precision | ±1mm |
| Steam requirement | The maximum pressure 1.2Mpa | Common pressure 0.8-1.1Mpa | use2500kg-3000kg/Hr |
| Electricity demand | AC380V 50Hz 3PH | Total power≈120KW | Running Power≈60KW |
| Compressed air | The maximum pressure 9kg/cm2 | Common pressure4-8kg/cm2 | use1m⊃3;/min |
| Note | Speed the above targets required to achieve：effective width1800mm，Comply with the following standards and ensure the paper's equipment condition 175 ℃ heating surface temperature. | ||
| Top paper index | 100g/㎡--180g/㎡ Ring crush index（N.m/g）≥8 (Water containing8-10%) | ||
| Core paper index | 80g/㎡--160g/㎡ Ring crush index（N.m/g）≥5.5 (Water containing8-10%) | ||
| In paper index | 90g/㎡--160g/㎡ Ring crush index（N.m/g）≥6 (Water containing8-10%) | ||
| Space | ≈Lmin46m*Wmin10m*Hmin5m(The actual drawing to provider to provide audited prevail) | ||
single facer machine
hydraulic mill roll stand
★Symmetrical structure can also install two bundles of paper at the same time，Paper can be used for non-stop for a job；Adopts mechanical drive to complete the paper clamping, lifting, loosen, move on, around translational motion, etc.
★each shaftless mill roll stand is equipped with two pieces of paper guide, two set of paper car；paper guide the use of channel 14 and the guide post weld，paper car adopt 10mmwelded stell，the length of track is 4500mm
★each shaftless mill roll stand is equipped with two pieces of paper guide, two set of paper car；paper guide the use of channel 14 and the guide post weld，paper car adopt 10mmwelded stell，the length of track is 4500mm
double facer
★Heating plate surface by grinding treatment, hot plate width 600mm, a total of 12 heating plate and cooling 4 m.
Heating plate with a container board production, in line with national standards for a class pressure vessel, with pressure vessel certificate and inspection certificate。
★Hot plate with intensive gravitational roll structure. Roll adopt pneumatic lifting.
★Heating plate heat transfer pipe temperature control sub-four-segment, with a temperature display.
★on cotton use two-cylinder S type cotton belt with the tensioning device.
★lower belt adopt pneumatic tensioning.
★Drive roller coated with attached wear-resistant rubber ，showed a herringbone structure，With a high, ensure smooth cardboard output。
★Main drive motor for frequency conversion motor，low-speed torque，wide speed range ,reliable, and easy maintenance.
★hot plate internal for partition isolation structure,s-shaped flow of steam，Steam, water separation function significantly improves the utilization of steam.
pre heater
1.Diameter of roller : φ600mm,φ800mm,φ900mm,φ1100mm (you can choose )
2.Effective width :1400mm-2200mm
3.Electrical wrap angle , adjustment scope is 600-2700
4.All roller surface is grinding and hard chrome plating and it is smooth and durable
5.It is butterfly head or flat head to ensure base paper heating evenly
6.Specification can be Single layer or multilayer
Conveyor bridge
1.this part is connected with 20#channel iron , 16#beam,63#angle steel total length is 10 meter
2.attached paper hanger , and Synchronously running with the corrugated machine
3.attached with security Barricade for 1 set(1 inch tube) , ladder for 1 set(made of 1 inch welded tube,width for 600mm)
4.Electric correction, it will be glutted when it gets adsorption
5.That Spreading 12 PCT on conveyor bridge plate, thickness of 10MM
6.Double preheating and gluing the bridge sidewalks , make it connected
Customer Photos
Company Profile
loading &delivery